OPTIMIZING PRODUCTION EFFICIENCY USING TIA PORTAL SIMULATION
Keywords:
Efficiency, Simulation, Optimization, Cycle Time, Energy Consumption, Downtime, Error Rate, Predictive Maintenance, Digital Twin, Industry 4.0.Abstract
This study investigates the application of Siemens TIA Portal in optimizing production efficiency through virtual commissioning and simulation. Key production parameters—cycle time, energy consumption, machine downtime, and error rates—were optimized within a simulated environment, allowing adjustments to be made without impacting real-world operations. Results indicate that reducing cycle time and optimizing energy consumption significantly enhance throughput and cost-effectiveness. Implementing predictive maintenance scheduling reduced machine downtime, while advanced error correction strategies improved product quality. The study underscores the role of TIA Portal in facilitating sustainable, lean production through its simulation and digital twin capabilities.
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